Nikhil Vijay Kasare
Lappeenranta
Summary
Seeking a promising career in maintenance field of CNC machines & other systems that provides an opportunity to apply &enhance current skills , acquires new skills & contribute constructively to the organization . I wish a challenging position to the success of the organization by my technical & engg . skills ,being a part of an industry that initiates learning process & provides platform for continuous growth.
1. Overall 12 + years of experience ( out which 4 years in GULF _UAE ) in CNC Machine/ SPM/ Plant Maintenance & Automation Projects( inhouse ) and Robotics KUKA Robots 2. Knowledge of AUTOMATION - Design to implementation of the project ( EOT ) 3. Maintenance of all Machines (CNC-VMC, HMC, SPM and assembly line etc) to ensure optimum production at desired quality level within the targeted budget & time 4. Planning Preventive maintenance schedules- CBM & TBM & WHY WHY ANLAYSIS 5. Predictive maintenance 6. Critical spare parts Management 7. MTTR & MTBF Improvements. 8. Good knowledge of PLC Programming :( Mitsubishi, Seimens Sismatic S7,ABB, Messung ,logo Plc ) & SCADA . 9. Carried out various project in house for reconditioning of M/C. 10. Good knowledge of FANNUC ,Sinumeric & Mazak ,Hass control system 11. Knowledge of hydraulic & pneumatics. 12. Knowledge of TPM 13. Documentation related to ISO & TS 16949 14. Knowledge of SAP & K.P.I 15. 5S. Activity & Kaizen too.. 16. Installation and Commission of m/c. 17. Inspection of all alignments starts right from leveling & alignments of bed, alignments of spindles, ball screws & vital assemblies, in short all geometrical alignments of m/c. 18. Troubleshooting and good knowledge in hydraulic & pneumatic systems. 19. Responsible for shift breakdown Uptime 99.97
Overview
15
15
years of professional experience
Work History
MECHANIC - SERVICE (mechatronics) - Automation installer cum electrician
ASTEX Engineering Oy
04.2023 - Current
- Looking after overall Plant maintenance & Operation
- Looking after Overall Plant maintenance of Machine Shop Hall no 1 to Hall 6
- 3 axis and 5 axis VMC machines like HASS VF3, HASS UMC 750, WIA, HAAS VF5, HYUNDIA -KIA, HAAS VF6TR, CHEVALIER QP2033 & QP2040, ROBOT HAAS VF2, OKUMA, DOOSAN DNM650 series, DAHLIH VHC2B HMC - QUASER MK-603 (NOS 2)
- CNC Turning - LEADWELL VTL-600, KIA KT350, GOODWAY GCLSB, PUMA 400, MANUSORVI, FEMCO HL-25O, OKUMA, YANG M/C, GURUTZPE A-1000 / 1, JOHNFORD SH-6 & material Cutting machines and FORKLIFT HOIST and Pneumatics GUNs repairs
- Overall maintenance of all EOT and Stackers and Portable equipment
- Spare part management - consumable and critical spare and INHOUSE RETROFIT OF MACHINES
- Carry out PREVENTIVE MAINTENANCE OF MACHINES as per schedule and Geometrical checks are carried out periodically
SITE HEAD - ASST. MANAGER - OPERATION & MAINTENANCE (PLANT ENGINEERING)
LEADEC INDIA PVT LTD (Formerly known as VOITH INDUSTRIAL SERVICES)
04.2022 - Current
- Looking after overall Plant maintenance & Operation
- Looking after Overall Plant maintenance of SPM Machines like HOT ROLL DIPPING Machine (HRD), TRICKLE, HIGH SPEED COIL WINDING MACHINE, AUTO ROTOR / MANUAL WINDING MACHINES, SHAFT PRESS & FRAME PRESS MACHINES, PAINTBOOTH & GELCOAT, BALANCING MACHINES, Various HOIST and Pneumatics GUNs repairs
- Overall maintenance of all EOT and Stackers and Portable equipment
- TPM Activity and Check sheets are used for Daily Monitoring bases
- Store Spare Part Management - MOQ and min max - Critical Spare management For Bottleneck Machines
- STRICTLY follow LOCK OUT AND TAGOUT for SAFETY concern
- NFPA 70E ELECTRICAL SAFETY POINTS abnormalities are closed
- Overall maintenance of ETP, STP plant & Fire Hydrant PUMP and water management
- Implementation of ENERGY / COST and Machine Upgradation Project
- KAIZEN Implementation and TPM
- Focus on CBM and TBM Activity
- Preparing of SHIFT Schedule / PM schedule and Monthly MRM
Executive - Maintenance (PDTMC - Engineering - Tool Room Division)
AL TAYER GROUP - PRECISION & PLASTIC PRODUCT COMPANY LLC & PRECISION TOOL & DIE MANUFACTURING COMPANY LLC
05.2016 - 01.2020
- Looking after overall maintenance of CNC Milling machines like DMG -5 axis HSC105 liner, 3 axis DMG DMC 835V, DECKEL MAHO DMU50e, Mazak VTC300 & AGIE MIKRON VCP710 & VCP 1000 Milling M/c s with heidenhain Control 530 /420 and mazak 640M control
- DMG Lathe CTX beta 800 liner & Mazak QTN 250 lathe & Cincinnati Arrow 750 & Arrow 500 milling M/C
- EDM M/CS like AGIE Roboform C400 and C40, SA20 & EDM Wire Cut Classic 2S and Classic Gold AGIE M/C & conventional machine in Tool Room like Surface grinding - OKAMOTO and ELB and Cylindrical Grinding M/C - Johnshipmann (J&S -1400 & 1400E model) & Conv lathe - Pinancho LT25 and Trens Lathe
- Conv Milling - Bridgeport M/c, Heat Treatment - Nabertherm Furnace and homo tempering furnace & Material cutting machines like MEBA and UZAY 800
- CMM Machine: ZEISS make
- Was a process champion in developing complete Maintenance Module in ORACLE CLOUD platform & Migration of Old ERP to new Oracle system & implementation of TPM in plant
- LID and Spoon Closure EOAT Project for moulds
ASST. MANAGER (CNC MAINTENANCE)
ALICON CASTALLOY LTD
10.2015 - 05.2016
- WORKING IN CNC Maint (Plant 1 TO Plant 5: GDC & LPDC Machine shop maint):
- Over all maint of PL1 to PL5 Machine shop LPDC & GDC SHOP Turning m/c LMW, VMC:- Fanuc robodrill Alpha, AMS Winner, DOSSAN (DNM650II)-Nos 10, Makino slim 3 - nos 10 M/c s, ARGO VMC, ACE Micromatic-AMS (MCV -450XL)
- HMC: MAZAK -FF510 -FANUC i Series control-Nos 15 machines
SR. ENGINEER (E/M- ELECT/ MECH)
JAYAHIND INDUSTRIES LTD
07.2013 - 10.2015
- CNC MAINT -(PDC 1, PDC 2 & GDC -MACHINE SHOP):
- Over all maint PDC 1 & PDC 2 & GDC -M/C SHOP - CNC & VMC M/C: BFW (Agni BMV 45/60 TC 24) & BFW (CHAKRA) Feeler m/c -FANNUC Oi Md
- HMC: BFW 440HE, MAZAK -PFH 4800/6800-mazatrol 640 -(640 & 640M CONTROL) & Mazak HMC nexus 5000 control, Unicorn, mazak VTC 200C, Alfing _Twin spindle _(sinumerik 840D) & Micromatic cylindrical grinding m/c with marposs system & Maint of conventional m/c of Tool room
SR. ENGINEER (ELECTRONICS)
ENDURANCE TECHNOLOGIES .PVT.LTD
03.2012 - 07.2013
- HANDLING over 200 nos of m/c s VMC: FRD, AMS: CHALLENGER & PLUS, MAKINO -SLIM3 NTC, MILLING & CNCS -ACE, HMC & Paint shop maint
SR. ENGINEER (ELECTRONICS & ELECTRICAL)
TRINITY ENGINEERS .PVT.LTD
02.2012 - 03.2012
- PL-3 (M/C -SHOP & T/R): I have hands on highly sophisticated CNC m/c LIKE MKU-SINUMERIK, TURBO-FANUC OT /TC/TD, ECONO, CNC GRINDING, LT, INDUCTION HARDENING (IEI)
- VMC: HASS, AMS, RAMBAUDI, EDM, HMT M/CS used to do machining operation
- Press shop -m/c maintenance
JR. ENGINEER (PLANT MAINT)
SPACO TECHNOLOGIES (I).PVT.LTD
07.2010 - 02.2012
- Overall plant maintenance & maintenance of VMC, CNC M/C & SPM
- Mfg: VMC: DALIHI FANUC O-M, Oi, Oi-TC & ROBO DRILL, MAKINO, DEKEL MAHO
- CNC: CINCOM B-12 I.E CITIZEN, FEEDEK FANUC ROBODRILL, STAMA MSKINO, MAZAK & HMT M/C S, & D.G SETS (3) - CUMMINIS & GREVES 500KVA -(2), 300 KVA (1)
- PDC DEPT: FRECH M/C S, ZITIA, PRODUCER & CRANES -MAINT
Education
Bachelor Engineering - Electronics &Telecommunication
VIT
Pune01.2010
Diploma - Electronics and Telecommunication Engineering
M.S.B.T.E
01.2006
S.S.C. -
Maharashtra State Board
01.2003
Skills
- Troubleshooting skills PLC programming and Robotics
- Maintenance and REPAIRS CNC Machines 5 axis and 3 axis and Toolroom
- Hand and power tools
- Troubleshooting
- Preventive Maintenance
- Electrical systems
- Hydraulic repair
- Electrical system rewiring
- Component repairs
- Electrical troubleshooting
Languages
English
Marathi
Hindi
German (Basic)
French (Basic)
Finnish (Beginner)
Overall Summary
- Overall 12+ years of experience (out which 4 years in GULF _UAE) in CNC Machine/ SPM/ Plant Maintenance & Automation Projects (inhouse) and Robotics KUKA Robots
- Knowledge of AUTOMATION - Design to implementation of the project (EOT)
- Maintenance of all Machines (CNC-VMC, HMC, SPM and assembly line etc) to ensure optimum production at desired quality level within the targeted budget & time
- Planning Preventive maintenance schedules- CBM & TBM & WHY WHY ANALYSIS
- Predictive maintenance
- Critical spare parts Management
- MTTR & MTBF Improvements.
- Good knowledge of PLC Programming: (Mitsubishi, Seimens Sismatic S7, ABB, Messung, logo Plc) & SCADA.
- Carried out various project in house for reconditioning of M/C.
- Good knowledge of FANUC, Sinumeric & Mazak, Hass control system
- Knowledge of hydraulic & pneumatics.
- Knowledge of TPM
- Documentation related to ISO & TS 16949
- Knowledge of SAP & K.P.I
- 5S Activity & Kaizen too.
- Installation and Commission of m/c.
- Inspection of all alignments starts right from leveling & alignments of bed, alignments of spindles, ball screws & vital assemblies, in short all geometrical alignments of m/c.
- Troubleshooting and good knowledge in hydraulic & pneumatic systems.
- Responsible for shift breakdown Uptime 99.97
Place
Lappeenranta, South Karelia, Finland
Mobile Numbers
- +358 465280472
- +91 9881967351
Current Salary
14 EURO per hour plus OT
Disclaimer
I am confident of my ability to work in team. I hereby declare the information furnished above is true to best of my knowledge.
Personal Information
- Passport Number: T1692091
- Blood Group: A Positive
- Notice Period: 30 DAYS
- Date of Birth: 06/05/87
- Nationality: Indian
- Marital Status: Married
Timeline
MECHANIC - SERVICE (mechatronics) - Automation installer cum electrician
ASTEX Engineering Oy
04.2023 - Current
SITE HEAD - ASST. MANAGER - OPERATION & MAINTENANCE (PLANT ENGINEERING)
LEADEC INDIA PVT LTD (Formerly known as VOITH INDUSTRIAL SERVICES)
04.2022 - Current
Executive - Maintenance (PDTMC - Engineering - Tool Room Division)
AL TAYER GROUP - PRECISION & PLASTIC PRODUCT COMPANY LLC & PRECISION TOOL & DIE MANUFACTURING COMPANY LLC
05.2016 - 01.2020
ASST. MANAGER (CNC MAINTENANCE)
ALICON CASTALLOY LTD
10.2015 - 05.2016
SR. ENGINEER (E/M- ELECT/ MECH)
JAYAHIND INDUSTRIES LTD
07.2013 - 10.2015
SR. ENGINEER (ELECTRONICS)
ENDURANCE TECHNOLOGIES .PVT.LTD
03.2012 - 07.2013
SR. ENGINEER (ELECTRONICS & ELECTRICAL)
TRINITY ENGINEERS .PVT.LTD
02.2012 - 03.2012
JR. ENGINEER (PLANT MAINT)
SPACO TECHNOLOGIES (I).PVT.LTD
07.2010 - 02.2012
Bachelor Engineering - Electronics &Telecommunication
VIT
Diploma - Electronics and Telecommunication Engineering
M.S.B.T.E
S.S.C. -
Maharashtra State Board
Similar Profiles
Sachin GaikwadSachin Gaikwad
Engineer at TunturiTec OyEngineer at TunturiTec Oy
Miranda ZepedaMiranda Zepeda
Office Coordinator at Astex Environmental ServicesOffice Coordinator at Astex Environmental Services
Dina PrantDina Prant
Corporate Business English/ESP Teacher at Astex Servicios LingüísticosCorporate Business English/ESP Teacher at Astex Servicios Lingüísticos